UK’s first EV-only manufacturing plant opens 

Stellantis has started electric vehicle production at its Ellesmere Port manufacturing facility as the first all-electric vans roll off the production line. 

Ellesmere Port is the UK’s first EV-only manufacturing plant and the first Stellantis plant globally dedicated to electric vehicles, following a £100 million investment to transform the plant for EV production.  

The Ellesmere Port plant will produce the Vauxhall Combo Electric, Opel Combo Electric, Peugeot e-Partner, Citroën ë-Berlingo and, being announced today, due to increased demand for electric vehicles across Europe, the Fiat E-Doblò, compact vans.   

From 2024, Ellesmere Port will also produce a range of electric passenger vehicles across the Stellantis brands, including the Vauxhall Combo Life Electric, Peugeot e-Rifter and Citroën ë-Berlingo MPVs. 

The right plan for the UK’s automotive sector

Kemi Badenoch, secretary of state for business and trade, said: “Today’s announcement in which Ellesmere Port becomes the UK’s first electric vehicle-only manufacturing plant and the first Stellantis plant globally dedicated to electric vehicles is a very visible demonstration that this Government has got the right plan for the UK’s automotive sector.

“Alongside recent investments from other major vehicle manufacturers, we are ensuring the UK remains at the forefront of automotive innovation and securing jobs in this critical industry and its wider supply chain.” 

Diane Miller, plant director of Ellesmere Port, said: “The start of electric vehicle production at Ellesmere Port signals a bright future for the plant, ensuring it will continue to manufacture vehicles for many years to come.

“With Vauxhall’s long history of UK manufacturing, the first electric model to roll off Ellesmere Port’s production line should be a Combo Electric. Whilst the welcome addition of the Fiat E-Doblò to the plant is a positive reflection of increasing electric vehicle demand.   

“Stellantis is committed to working with the Government to ensure the UK automotive industry remains competitive for producing electric vehicles for the long-term.” 

As part of its transformation for EV production, the Ellesmere Port plant has undergone several key changes, including the addition of a battery assembly shop, upgraded General Assembly and relocation of the body shop. This has contributed to a 60% reduction of the total site area for improved energy efficiency and productivity. At 118,000m2, the entire plant is now a similar size to the previous bodyshop.  

A new test track has also been built, and a new parts distribution warehouse is in its final stages of construction, ahead of becoming fully operational in early 2024. 

Further reduction in emissions

The plant upgrade also forms a part of Stellantis’ Dare Forward 2030 commitment to halve its carbon footprint by 2030 (based on 2021 data) and to become carbon net zero, globally from 2038. Sustainability improvements include introducing a new, more energy-efficient ‘4-wet’ paint application process. At the same time, a localised CHP (combined heat and power) plant is also being installed to generate electricity on-site, further reducing emissions.  

As part of its ambition to become carbon neutral before the decade’s end, the plant is working towards running on solar and wind power and connecting to the HyNet North West Hydrogen Pipeline. 

Ellesmere Port was built in 1962 and produced its first car, the Vauxhall Viva, in 1964. Since then, it has produced iconic models from the Vauxhall range, including the Chevette and successive generations of the Vauxhall and Opel Astra. Since 1985, more than 4.1 million units have rolled off the production lines at Ellesmere Port.

Charge in just 30 minutes

Among the first electric vehicles produced at Ellesmere Port, the Vauxhall Combo Electric is powered by a 50kWh lithium-ion battery paired with a 100kW (136PS) electric motor. It can up to 175 miles of range (WLTP), while a 0-80% charge can be completed in just 30 mins from a 100kW rapid charger. 

Vauxhall, Peugeot, Citroën and Fiat are the only mainstream automotive brands to produce vans in Britain. Alongside the Ellesmere Port plant, they all continue to make vans at the Stellantis factory in Luton, which has been operating since 1905.